XBR-GB500 Club Nederland |
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 ik wil lid worden!
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~~~~~ IDENTIFICATION OF MODEL ~~~~~ (APR 85) XBR500SF(PC15-5000027)intro,4 Valve engine,twin exhaust detachable pillion seat, humped 20L fuel tank,5 spd,finished in Red, Blue and Black, reservoire type susp. (MAR 86) XBR500SF (PC15-5001531) Discontinued (MAR 86) XBR500SG (PC15-5100361) Replacing the XBR500SF finishes include Red, Black and Burgundy,modified gearbox,airbox & engine (APR 87) XBR500SG(PC15-5101068) Discontinued (APR 87) XBR500SH(PC15-5200001) Replaces XBR500SG, clip-on h'bar modified switchgear, silencers welded onto header pipes instead of clamped on. Red finish deleted (AUG 88) XBR500SH(PC15-5201060) Discontinued
(AUG 88) XBR500SJ(PC15-7100001) Replaces XBR500SH, similar spec, (FEB 89) XBR500SJ Discontinued
499cc OHC Air Cooled Single
~~~~~ FR BRAKES RR BRAKES ~~~~~
VB=Shoes VD=Disc Pads
XBR500F/G 85-86 VD123/2 N/A
XBR500H/SH/SJ 87-91 VD123 N/A
~~~~~ FR DISC RR DISC ~~~~~
partcode partcode
XBR500 2115790
~~~~~ CHAIN FR SPROCKET RR SPROCKET ~~~~~
pitch x lgth pat x teeth pat x teeth
XBR500F,G 85-86 525VM-106 290-15 332-36
XBR500H,SJ 87-91 525VM-106 294-15 332-36
~~~~~ FORK SEALS FORK OIL CAPACITY ~~~~~
size in mm in cc's (ml)
XBR500F/G/H/SH/SJ 35-48-11 283cc
~~~~~ REAR SHOCKS TYPE ~~~~~
partcode Spec
XBR500 TWIN SHOCK
XBR500 2032005 320-A
~~~~~ FRONT TIRE REAR TIRE ~~~~~
Size Size
XBR500 100/90-18 56S 110/90-18 61S MAXXIS
~~~~~ FR WHEEL BRG REAR WHEEL BRG ~~~~~
(note: a designation of 6301x2 indicates
that '2' of bearing 6301 are required)
XBR500 6302x2 6303-6203-6204
~~~~~ FR BRAKE LEVER RR HANDBRAKE LEVER ~~~~~
part code or CLUTCH LEVER
XBR500F/G/SH/SJ 85-91 1610049 1610038
~~~~~ FR BRAKE CABLE RR HANDBR CABLE THR CABLE ~~~~~
part code or CLUTCH CABLE partcode
XBR500F/G/H/SJ 1988 1453033
~~~~~ TACH CABLE SPEEDOMETER CABLE CHOKE ~~~~~
part code part code cable
XBR500F/G/H/SJ 1988 1454037
~~~~~ CHAIN AND SPROCKET KITS ~~~~~
partcode OEM partcode Budget
XBR500F/G 85-86 3601095 3501095
XBR500H/SJ 87-91 3601130 3501130
~~~~~ BATTERY CHARGE RATE ~~~~~
type in amp/hours
XBR500F-G-H 12N12A4A1 1.0-3.0A
XBR500F/G/H/SJ 12N12A4A1
XBR500 G/H/SJ CB14B2
~~~~~ BULBS SIZES ~~~~~
Headlight Indicators
XBR500F-G-H 12v60/55w H4 12v21w SCC
~~~~~ REGULATOR MAX OUTPUT ~~~~~
Type in Volts
XBR500F-G-H 14.5v
XBR500 14.8v
~~~~~ SPARK PLUGS ~~~~~
type gap
XBR500F-G-H DPR8EA-9 0.9mm
XBR500F/H/SJ DPR8EA-9 DPR8EV-9 0.9mm
~~~~~ ELECTRICAL ~~~~~
XBR500 See IGN 92
~~~~~ RESISTANCES GAP ~~~~~
Points/Pulse Coil
XBR500 470-570 G/W-B/Y (0.8mm)
~~~~~ TIMING ~~~~~
XBR500 8 deg @ 1200rpm to 29 deg @ 5000rpm
~~~~~ COIL RESISTANCES ~~~~~
Primary Secondary
XBR500 0.18 5K
~~~~~ CHARGE SOURCE ~~~~~
Charge Ignition
XBR500 100-250 BK/R-E
~~~~~ CHARGE OUTPUT ~~~~~
XBR500 0.5A min @ 4000rpm
~~~~~ INDICATORS ~~~~~
Unit Lense Only
XBR500F F/LFT R/RHT 4541061 4551036
XBR500F F/RHT R/LFT 4541062 4551036
~~~~~ CARBS ~~~~~
Model Main Jet Float Height
XBR500 Kei VE10A 152 18.5mm
~~~~~ ENGINE SPECIFICATION ~~~~~
Bore Stroke Comp
XBR500 92mm 75mm 151-193psi
~~~~~ OILFILTER CAPACITY CAMCHAIN ~~~~~
partcode in litre partcode
XBR500F,G,H,SH SF1005 2.3ltr SCAO412DHA-118
XBR500SJ SF1005 2.3ltr SCAO409DHA-118
~~~~~ CLEARANCES ~~~~~ (cold) Piston to
in valve ex valve Cylinder
XBR500 0.10mm 0.12mm
~~~~~ GASKET SETS ~~~~~ PartCodes
Top End Rebuild
XBR500F,G,SH,SJ 85-91 0805118** 0901118**
Head Exhaust
Gasket Gasket
XBR500F,G,SH,SJ 85-91 0831003
~~~~~ CLUTCH PARTS ~~~~~ (Part Codes)
Plates Springs
XBR500F/G/H/SH/SJ VP1088 x 1 SK151
and VP1054 x 6
~~~~~ WEIGHTS ~~~~~
Dry Wet
XBR500 157kg
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